Hybrid Ion Milling (Cross Section & Flat Milling)

High-precision surface and cross-section preparation for SEM, EBSD, and EDS. Ideal for delicate or complex samples.

Hybrid Ion Milling is a precision sample preparation technique used to produce high-quality cross-sectional and flat surfaces for advanced imaging and analysis. It utilizes a focused ion beam to gently remove material, minimizing mechanical damage and preserving microstructural integrity.

Cross section milling reveals internal layers and interfaces, while flat milling removes surface deformation and polishing artifacts. This method is especially useful for fragile, heterogeneous, or heat-sensitive samples, and is commonly used prior to SEM, EBSD, and EDS analysis.

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Service Details

Hybrid Ion Milling is a precision sample preparation technique used to produce high-quality cross-sectional and flat surfaces for advanced imaging and analysis. It utilizes a focused ion beam to gently remove material, minimizing mechanical damage and preserving microstructural integrity. Cross section milling reveals internal layers and interfaces, while flat milling removes surface deformation and polishing artifacts. This method is especially useful for fragile, heterogeneous, or heat-sensitive samples, and is commonly used prior to SEM, EBSD, and EDS analysis.

Common Applications

  • Cross Section Milling
    Reveals internal structures of multilayered materials and devices.
  • Flat Milling
    Produces smooth, artifact-free surfaces for imaging and crystallographic analysis.
  • Failure Analysis
    Exposes cracks, delamination, and material interfaces with minimal damage.
  • Semiconductors & Electronics
    Prepares thin films, solder joints, and microstructures for inspection.
  • Battery & Energy Materials
    Preserves sensitive components like electrodes and separators for analysis.
  • Polymers & Composites
    Enables clean sectioning of soft or mixed-material samples.
  • Cryogenic Milling
    Supports temperature-sensitive samples using cooling stages.
  • And much more.
    Hybrid Ion Milling enhances imaging quality and data reliability across materials research and industrial applications.

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