Mechanical Cross Section

Physical sectioning of samples to expose internal layers and structures for imaging and analysis.

Mechanical cross sectioning is a sample preparation technique used to expose internal structures of materials and devices by physically cutting through them. This method is essential for examining layer interfaces, defects, and structural integrity in components such as PCBs, semiconductors, and multilayer materials.

The process typically involves precision cutting, grinding, and polishing to produce a clean, flat cross-sectional surface suitable for imaging and analysis using SEM, EDS, EBSD, and optical microscopy. It is widely used in failure analysis, quality control, and materials research.

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Mechanical cross sectioning is a sample preparation technique used to expose internal structures of materials and devices by physically cutting through them. This method is essential for examining layer interfaces, defects, and structural integrity in components such as PCBs, semiconductors, and multilayer materials. The process typically involves precision cutting, grinding, and polishing to produce a clean, flat cross-sectional surface suitable for imaging and analysis using SEM, EDS, EBSD, and optical microscopy. It is widely used in failure analysis, quality control, and materials research.

Common Applications

  • Failure Analysis
    Reveals cracks, delamination, and internal defects in electronic and structural components.
  • Semiconductor & PCB Inspection
    Exposes vias, solder joints, and layer interfaces for quality assessment.
  • Materials Characterization
    Enables microstructural analysis of composites, metals, and multilayer materials.
  • Coating & Thin Film Evaluation
    Assesses layer thickness, adhesion, and uniformity.
  • Battery & Energy Devices
    Investigates electrode interfaces and separator integrity.
  • Process Validation
    Confirms manufacturing consistency and detects anomalies.
  • And much more

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